MiLAN MIL-RCM16A Specifikace

M-00-26REV. GJULY 2009© MAXON Lift Corp. 2009Maintenance Manual Contains:• Warranty Information• Warnings• Service Time Chart• Periodic Maintenance Ch

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 10DECALS DECAL “F”(2 PLACES)KEEP HANDS CLEAR(2 PLACES)P/N 260009S

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771311FIG. 11-1DECAL SHEETFIG. 11-1Model DECAL SHEET P/N DECAL “C”BMRA

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 12PM Interval: 3 Months Date: / /

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771313NOTE: Photocopy the PM CHECKLIST on the preceding page to help k

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 14PERIODIC MAINTENANCECHECKING HYDRAULIC FLUID1. For a gravity do

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771315TABLE 15-1TABLE 15-2 ISO 32 HYDRAULIC OILRECOMMENDED BRANDSPART

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 161. Place empty 5 gallon bucket under drain plug.GRAVITY DOWN LI

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771317BLEEDING HYDRAULIC SYSTEM1. Use UP/DOWN toggle switch to lower t

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 18PLATFORM FOLDING AND UNFOLDING SPEED ADJUSTMENTPERIODIC MAINTEN

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713191. Lower the platform to ground level. Check if tip of the fl ipo

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 20PLATFORM CHAIN ADJUSTMENT - Continued4. To adjust with the u-bo

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713215. To remove links from each platform chain, do the following. R

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 226. Raise platform enough to remove supports. Then, lower platfo

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771323CLOSING CYLINDER REPLACEMENT 1. UNFOLD the platform. Lower the p

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 24LIFTING CYLINDER REPLACEMENT REPLACING PARTSFIG. 24-1Use fl oor

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771325CLEAN HYDRAULIC FLUID(SEE PROCEDURE FOR CORRECT GRADE)Move old c

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 26REPLACING PARTSLIFTING CYLINDER REPLACEMENT - Continued 11. To

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771327RUNNER REPLACEMENTRAMPFIG. 27-2FIG. 27-1JACK STAND(AND JACKSTAND

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 28JACK STANDS (3RD & 4TH JACKSTANDSNOT SHOWN)PLATFORMRUNNER R

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771329FIG. 29-1RUNNER8. Disconnect runner switch cable from fl exible c

LIFT CORP.11921 Slauson Ave.Santa Fe Springs, CA. 90670CUSTOMER SERVICE: TELEPHONE (562) 464-0099 TOLL FREE (800) 227-4116FAX: (888) 771-7713WARRANTY

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 30 RUNNER REPLACEMENT - ContinuedREPLACING PARTS10. Unbolt the up

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77133113. Disconnect lifting hydraulic line from fl ow control valve ne

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 32RUNNER REPLACEMENT - ContinuedREPLACING PARTSFIG. 32-1RUNNER16.

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771333Avoid making sharp bends in wiring.CAUTIONREMOVING SWITCH FROM R

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 34RUNNER REPLACEMENT - ContinuedREPLACING PARTSLOWER PINROLL PIN2

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771335RUNNER22. Remove cap from elbow on top of cylinder (FIG. 35-2).

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 36RUNNER REPLACEMENT - ContinuedREPLACING PARTS24. Holding the cy

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771337Avoid making sharp bends in wiring.CAUTION29. Position spacer at

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 38REPLACING PARTSRUNNER REPLACEMENT - ContinuedFIG. 38-132. Use a

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771339FIG. 39-236. Bolt the runner cover to RH runner (FIG. 3

TABLE OF CONTENTSWARNINGS ...

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 40PUMP & MOTOR SOLENOID OPERATIONHYDRAULIC SYSTEM DIAGRAMSSOL

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771341HYDRAULIC SCHEMATIC, SINGLE PUMP GRAVITY DOWNFIG. 41-1

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 42HYDRAULIC SCHEMATIC, DUAL PUMP GRAVITY DOWNFIG. 42-1HYDRAULIC S

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771343FOLD/UNFOLD LINERETURN LINE (TO PUMPRESERVOIR)GRAVITY DOWN PUMPL

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 44HYDRAULIC SCHEMATIC, SINGLE PUMP POWER DOWNFIG. 44-1HYDRAULIC S

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771345HYDRAULIC SCHEMATIC, DUAL PUMP POWER DOWNFIG. 45-1

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 46VEHICLEFOLD/UNFOLD LINELIFTING LINELIFTING LINEFOLD/UNFOLD LI

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771347WIRING SCHEMATIC, GRAVITY DOWNELECTRICAL SYSTEM DIAGRAMSFIG. 47-

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 48SINGLE PUMP BOX, GRAVITY DOWN(From receptacle on pump box wall)

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771349DUAL PUMP BOX, GRAVITY DOWNFIG. 49-1

ELECTRICAL SYSTEM DIAGRAMS ... 47WIRING SCHEMATIC, GRAVITY DOWN ...

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 50WIRING SCHEMATIC, POWER DOWNFIG. 50-1ELECTRICAL SYSTEM DIAGRAMS

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771351SINGLE PUMP BOX, POWER DOWN(From receptacle on pump box wall)FIG

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 52DUAL PUMP BOX, POWER DOWNFIG. 52-1ELECTRICAL SYSTEM DIAGRAMS

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771353WIRING HARNESS CONNECTOR IDENTIFICATIONFIG. 53-1LH COLUMNLEFT CY

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 54PLATFORM WILL NOT RAISE, MOTOR WILL NOT RUNTROUBLESHOOTING2. Fi

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771355TYPICAL MOTOR SOLENOID ELECTRICAL CONNECTIONS(PUMP SHOWN IS FROM

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 56PLATFORM WILL NOT PICK UP RATED CAPACITY2. Check vehicle charge

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771357PUMP FILTERTYPICAL PUMP REMOVED TO CHECK AND CLEAN FILTER(PUMP S

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 58PLATFORM RAISES HALFWAY & STOPSTROUBLESHOOTING  GRAVITY D

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771359TERMINAL”B”(LOAD)TERMINAL”C”(SOL. +)BATTERY CABLEMOTOR SOLENOIDT

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 6SAFETY INSTRUCTIONS• Keep decals clean and legible. If decals ar

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 606. Remove assembled pump and motor from reservoir (FIGS. 57-1 a

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771361PUMP FILTERTYPICAL PUMP REMOVED TO CHECK AND CLEAN FILTER(PUMP S

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 62PLATFORM RAISES AND LOWERS UNEVENLYTROUBLESHOOTING1. Reverse th

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713633. Lower the platform to the ground and remove the pressure comp

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 64PLATFORM WILL NOT FOLD1. Check the hydraulic fl uid level in the

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771365TYPICAL MOTOR SOLENOID ELECTRICAL CONNECTIONS(GRAVITY DOWN POWER

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 66PLATFORM WILL NOT FOLD - ContinuedTROUBLESHOOTING“E” VALVE(3-WA

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713676. Check for bent parts on the Liftgate that could interfere wit

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 68PLATFORM WILL NOT UNFOLD“A” VALVE (UNFOLDING)TYPICAL VALVES &am

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771369Make sure Liftgate platform is open and resting on the ground be

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77137• If an emergency situation arises (vehicle or Liftgate) while op

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 70PLATFORM WILL NOT UNFOLD - ContinuedTROUBLESHOOTING6. Check for

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 72PUMP RELIEF VALVE PRESSURE SETTINGNOTE: The pump pressure is se

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713733000 PSI GAUGEOPENER (UNFOLD) VALVE ADJUSTMENT PRESSURE VALVE AD

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 74PLATFORM WILL NOT RAISE, MOTOR RUNSTROUBLESHOOTING - GRAVITY DO

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11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 76PLATFORM WILL NOT LOWERNOTE: For dual pump system, check secon

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771377Make sure Liftgate platform is open and resting on the ground be

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 78PLATFORM LOWERS SLOWLY1. Check if the “B” solenoid valve coil (

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713795. Check both fl ow control valves. Refer to the fl ow control val

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 8! CAUTION !When performing any electrical welding operations to

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 80PLATFORM WILL NOT RAISE, MOTOR RUNS2. Try raising platform (act

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713815. Check for bent and broken parts on the Liftgate that could in

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 82PLATFORM WILL NOT LOWER1. Try lowering platform (activate DOWN

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-771383Make sure Liftgate platform is open and resting on the ground be

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713 84PLATFORM LOWERS SLOWLY1. Try lowering platform (activate DOWN t

11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713855. Check both fl ow control valves. Refer to the fl ow control val

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